Capabilities

We have a full-fledged team of Procurement Engineers, Officers, dedicated QA/QC Engineer, Logistics Personnel with necessary qualification and expertise to deliver the right material at right time as required for the projects executed.

We also have full expertise in the oil & gas facilities engineering works, for upstream, midstream, and downstream onshore facilities.

Our fabrication workshop provides our clients with the highest quality of steel fabricated products.

Process engineering is a key element to our business, and various deliverables are prepared to client and international standards including, but not limited to:

  • Process Flow Diagrams
  • Mass Balance
  • Steady State Simulations
  • Transient (Dynamic) Simulations
  • Surge Analysis
  • Study Reports
  • Equipment Sizing (Pumps, Compressors, Static Equipment,
  • Pressure Vessels, Separators etc…)
  • Line Sizing
  • Process & Instrumentation Diagrams
  • Control , Shutdown, and Safe guarding Philosophies
  • Process Cause and Effects
  • Utility Calculation Reports
  • Equipment Datasheets
  • Instrument Datasheets

Safety systems are essential to any oil and gas facility. Since safety is our first priority, it is equally important to have a strong handle on such safeguarding systems for these facilities. This discipline includes fire and gas, active fire protections (fire water, foam, etc.), passive fire protections, hazardous area classifications, and others.

  • Specifications for F&G Equipment
  • Specifications for Firefighting Equipment (Active / Passive)
  • Fire Water Demand Calculations
  • Fire Water P&Ids
  • Fire Water equipment layout
  • Fire Water Piping GA’s
  • Fire Water Piping ISO’s
  • Datasheets for F&G equipment
  • Datasheets for Fire Fighting equipment
  • F&G Schedule
  • F&G Cable Block Diagram
  • F&G Instrument Cable Schedule
  • I/O Schedules F&G System
  • F&G Detector Layout Outdoor/Indoor
  • Loop Drawings (F&G)
  • F&G Cause & Effect Chart
  • Source of release Table for Hazardous Area Classification
  • Hazardous Area Classification Layout
  • Flare Radiation/Noise Calculations

Our mechanical engineering department handles the rotating / static equipment for the facilities including but not limited to:

  • Pumps
  • Compressors
  • Storage Tanks
  • Pressure Vessels
  • Separators
  • Lifting Equipment
  • Pig Launchers / Receivers

This department has the capability of specifying the equipment specifications and datasheets for all these equipments including providing the related vendor document review and approvals. In addition this department is capable of detailed engineering for static equipment design using PVELITE Software for pressure vessel equipment according to relevant ASME Section codes. Typical deliverables include:

  • Equipment Specifications
  • Equipment Datasheets
  • Nozzle Orientation
  • Calculation Reports
  • Fabrication Drawings for Equipment
  • Vendor Selection reports

This department deals primarily with Piping Systems, in accordance with Client specifications, and ASME B31.1, and B31.3 codes. This department is capable of specifying piping Component Classes, as well as overall layout, piping engineering and detailing, as well as Isometrics and MTO. 2D and 3D capability is available for the piping as well as 2D AutoCad and 3D CadWorks. The Piping department also performs stress analysis and pipe support designs for piping systems:

  • Piping Material Classes
  • Wall Thickness Calculations
  • Piping Design Basis
  • Specifications for Materials (Pipes, Fittings, Flanges, Valves, etc
  • Datasheets for Specialty Materials
  • Specification for Valve Interlock Systems
  • Specification for Pipe Supports
  • Tie-in Schedules
  • Special Piping Index
  • Piping Stress Analysis (Static / Dynamic) using CAESAR II
  • Plot Plan
  • Piping Demolition Keyplan
  • Equipment Layout
  • Piping GA
  • Piping Sections and Supports details
  • Pipe Support Schedule
  • Piping MTO

This department is independent from the Piping department, though some of the resources are shared. Their expertise is cross country pipelines (gas and liquid), in several material types including carbon steel, exotic materials, and the plastics family GRP, GRE, and GRV for the fabrication and installation ofCrude oil, fuel gas, desalinated water, or potable water network pipelines.

Black Cat Engineering & Construction cover the A to Z for the pipeline including the material specifications, wall thickness calculations, all the way to alignment sheets for construction purposes. Typical deliverables include Pipeline Design Basis and Crossing Design Reports:

  • Material Specifications
  • Wall Thickness Calculations
  • Typical Crossing Details
  • Expansion Loop Design Details
  • Pipeline Sleeper Details
  • Typical Burial Details
  • Pipeline Anchor details
  • Pipeline Alignment Sheets
  • Pipeline Station Approach Drawings
  • Pipeline Crossing Matrix
  • Pipeline Route Drawings
  • Pipeline Elevated support details
  • Pipeline Stress Analysis (Static/Dynamic)
  • Pipeline Construction Specifications
  • Pipeline Commissioning Specifications
  • Baseline Survey Specifications
  • Field Engineering Support

The civil department caters for all aspects of civil works, although it specializes in civil works related to facilities engineered for the oil and gas which include the pipe supports, pipeline supports, equipment buildings, shelters, substations, control rooms, roads, drainage, fencing, and similar. STAAD Pro and Foundation 3D are software commonly used.

  • Material specifications: concrete, steel works, roads
  • Road and traffic sign layouts
  • Foundations details for pipe supports
  • Foundations details for equipment
  • Foundation calculations (including dynamic rotating equipment)
  • Highway crossings details
  • Structural details for pipe supports
  • Structural details for pipe bridges, and pipe racks
  • Structural details for equipment shelters warehouses
  • Architectural details for buildings
  • Sections and elevations for buildings
  • RC Details for buildings foundations, roof and floor slabs
  • RC Details for cable trenches
  • Schedules of finishes for buildings
  • Layout for drainage
  • Drainage calculations

This department caters for internal works for substation buildings, control room buildings, and similar industrial buildings for oil and gas and other industrial facilities.

  • HVAC calculations
  • HVAC ducting layouts
  • HVAC D&ID’s
  • HVAC equipment specifications
  • Indoor lighting calculations
  • Lighting layouts
  • Ceiling reflectance plans
  • Small power layouts
  • Specifications for lighting and small power fixtures
  • Potable water piping network
  • Drainage piping network
  • Equipment sizing calculations
  • Material specifications

This is an essential department, since all oil and gas facilities are controlled via electronic instrumented systems. High reliability is required in this sector, to ensure high safety and availability of the systems. Services include:

  • Instrument specifications
  • Design Basis and Control Narratives
  • System specifications (DCS, ESD, F&G, BMS)
  • System I/O Schedules
  • Instrument Datasheets
  • Instrument Cable block Diagram
  • Instrument Schedule
  • Cable Schedule
  • JB Schedule
  • Alarm and Trip Schedule
  • Instrument Mounting Details
  • Process & Pneumatic Tubing details
  • Instrument / JB Location Layout
  • Instrument Earthing Diagram
  • Instrument Cable Routing Layout Outdoor
  • Instrument Cable Routing Layout Indoor
  • Equipment / Control Room layouts
  • Instrumentation Termination Drawings
  • Loop Drawings
  • E & I Interface Drawings

The fully fledged electrical department takes care of all electrical engineering requirements for oil and gas and other industrial facilities. Power is a major requirement in such facilities, with a high emphasis for good engineering practices. Loss of power means loss of production, and high availability and reliable systems must be in place.

  • Electrical Design Basis
  • Equipment Sizing and Specifications (Switchgear,Transformers, Generators, RMU’s, etc.)
  • Equipment Datasheets
  • Electrical Load List
  • UPS Sizing Calculation
  • Cable Sizing Calculations
  • Cable Routing Layout
  • Demolition Layout
  • Earthing Layout
  • Lighting Calculations
  • Outdoor Lighting Layout
  • Electrical Cable Block Diagram
  • Electrical Cable Schedule
  • Electrical Field Equipment Layout
  • Electrical Building Equipment Layout
  • Typical Installation Details
  • Key Single Line Diagram (SLD)
  • Single Line Diagrams
  • Protection & Metering Schematics
  • Relay Co-ordination Study Reports
  • Electrical System modeling (CYME)
  • Substation Control System (SCS) specifications
  • I/O Schedule for SCS
  • E&I Interface diagrams

This discipline complements the instrumentation and controls department and takes care of cabling infrastructure for both voice and data communications in these facilities.

  • Telecom Network Conceptual Diagram
  • Telecommunication Specifications
  • Telecommunication Equipment Schedule
  • Telecom System Fiber Cable Network
  • Telecom Network Interface Diagram
  • Specification for Fiber Optic Cables and Datasheet
  • Fiber Optic Cable Route Plan
  • Fiber Cable Installation Detail
  • Typical Installation Details Telecommunications
  • Optical Power budget calculations
  • Tributary Allocation Plan
  • Channel Allocation Plan
  • IP Address assignment plant
  • Interconnection Diagrams
  • Vendor equipment datasheets
  • Telecommunication layouts Voice / Data